Your Allies in Alloys for over 50 Years

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Dimensional accuracy and internal structure can assess the quality of a casting. Both will influence strength and performance and characterise its value in terms of service. Foundry practice has learnt that structure control during solidification plays a vital role in the achievement of high integrity castings.

 

In castings the two most important metallurgical features are:-

 

GRAIN REFINEMENT: for the macrostructure

A casting is a compact network of individual grains.  The size, shape and bonding of these grains will determine the mechanical properties and soundness of the casting, so there is a real need to control their formation.

 

SILICON MODIFICATION: for the microstructure

Aluminium alloys containing up to 14% Silicon will solidify naturally into coarse, brittle plates of Silicon in a medium of Aluminium. The mechanical strength and ductility of such a casting will be poor and its use limited.

 

Modification of AISi into a fine, fibrous microstructure brings a marked improvement in properties. Fast cooling will achieve the modified AISi structure, but the presence of Strontium produces a similar effect that exists for several hours under normal foundry conditions. Strontium additions are typically introduced in the form of an aluminium based Master Alloy during melt preparation.

 

> Titanium to 10%

 

> Strontium to 10%

 

> Zirconium to 10%

  

> Vanadium to 10%